Dongguan Yuanjia Machinery Co., Ltd.

3IN1 Servo Decoiler, Leveler, and Feeder System

  • NCMB TYPE
  • Model: 300-1600
  • Material width:300-1600mm
  • Material thickness: 0.3-3.2mm
  • Line speed Max.≤16M/MIN
  • Max. coil weigth:2000-10000kg
  • Description

    【Technical Advantages】

    Integrating decoiling, leveling, and feeding functions, this system adopts Siemens servo motors and PLC control systems, achieving a continuous feeding accuracy of ±0.15mm through a closed-loop feedback mechanism. Designed for seamless integration with robotic arms or automated stacking conveyors, it enables fully automated production lines, significantly reducing labor costs and enhancing production efficiency.

    【Structural Innovations】

    • Space-Saving Design: Compact modular architecture saves 45% floor spacecompared to traditional standalone equipment, effectively alleviating space constraints in production facilities.
    • Enhanced Safety: Equipped with dual-channel overload protectionthat automatically activates protection mechanisms when abnormal loads occur.
    • Precision Components:
    • Leveling/Feeding Rollers: Crafted from 40Cr alloy steel, processed through high-frequency quenching → grinding → chromium plating → precision grinding, ensuring ultra-smooth surfaces and excellent wear resistance.

    Gear Systems: All gears undergo carburizing and quenching (HRC58-62) followed by precision grinding, minimizing mechanical clearance and guaranteeing long-term feeding accuracy stability

     

    【Smart Configuration】

    • HMI Interface: Features a Siemens 7-inch industrial touchscreen (IP65-rated)with a built-in process parameter database capable of storing multiple processing programs for quick retrieval.
    • Real-Time Monitoring: Leverages PLC modules for tracking production metrics (output, speed) and visualizing critical data.

    Intelligent Alarms: Auto-alert system triggers notifications for potential faults or operational anomalies, enabling prompt troubleshooting.

     

    【Standard Configuration】

    • Hydraulic expansion
    • Variable frequency speed control
    • Material clamping arm
    • Electric height adjustment for material lines
    • Remote control switch

    【Optional Accessories】

    Loading cart

    Material support arm

    【Application Scenarios】

    Ideal for precision stamping across industries:

    3C Electronics:

    Mobile phone components ,Computer parts ,Home Appliances:Motor Manufacturing:

    Stators and rotors for micro-motorsPrecision stamped laminations

     Engineered for high-precision, high-efficiency production, this system empowers enterprises to achieve superior quality in thin sheet metal processing (0.3-3.2mm thickness), driving competitiveness in fast-paced markets.

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